Custom Screen Printing

At Advance Printwear, we take great pride in delivering outstanding screen-printing services tailored for both individuals, businesses and organisations. With over 25 years of expertise in crafting personalised screen-printed garments, whether it’s shirts, workwear or customised t-shirts, we have become the preferred choice for clients seeking unique apparel. Our specialisation extends to top-quality logo screen-printing services, ensuring that your design stands out.

Throughout the years, we have honed the tools and skills necessary to meet and exceed your expectations for custom clothing. Our diverse offerings include a variety of items and printing techniques, such as embroidery, direct-to-film and vinyl printing, complementing our screen-printing services. This flexibility allows us to accommodate your design ideas and project requirements effectively.

Our dedicated team of experts is committed to delivering excellent quality and swift project completion. With an average turnaround time of up to seven days, regardless of whether you need 25 items or 10,000, we ensure a timely delivery process. For those with urgent requirements, we also provide an express 24-hour embroidery service (subject to availability), ensuring a quick turnaround for your bespoke garments.

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What is Screen Printing?

Screen printing, also known as silk screening, is a printing technique that involves using a mesh screen to transfer ink onto a substrate, such as fabric, paper, or other materials. It is a versatile and widely used method for creating prints on various surfaces. 

The Custom Screen Printing Process

  • Preparation of Screen: A mesh screen is stretched tightly over a frame, creating a smooth and even surface. The screen is then coated with a photosensitive emulsion.
  • Design Preparation: The design to be printed is created on a transparent film or paper. This can be a single-colour design or a multicolour design, depending on the complexity of the print.
  • Exposure: The design is placed on the coated screen, and the screen is exposed to light. The emulsion hardens where light hits it, creating a stencil on the screen that corresponds to the design.
  • Washing: After exposure, the screen is washed with water, which removes the unhardened emulsion, leaving behind the stencil.
  • Printing Setup: The screen is mounted on a printing press, and the piece of clothing is placed underneath.
  • Ink Application: Ink is placed on top of the screen, and a squeegee is used to spread the ink evenly across the screen. The ink passes through the open areas of the stencil, transferring the design onto the substrate.
  • Drying or Curing: The printed material is typically passed through a drying or curing process to set the ink and make it permanent.
  • Repeat for Multiple Colours: For multicolour designs, each colour is applied using a separate screen, with precise registration to ensure that the colours align correctly.

What Can Be Screen-Printed?

Our custom screen printing service goes beyond just t-shirts! In fact, we can apply screen printing and personalise a wide variety of garments and clothing apparel. 

We exclusively utilise premium-quality clothing materials and the best-quality inks to ensure optimal results. Our array of clothing options includes, but is not restricted to:

The Benefits of Screen Printing 

Personalising your garments with screen-printed designs comes with a lot of benefits.

  • Vibrant Colours: Screen printing allows for the use of vibrant and bold colours, creating visually striking designs.
  • Durability: Screen printing offers durable and long-lasting prints, making it ideal for items that undergo regular wear and washing.
  • Versatility: It can be applied to a wide range of materials, including textiles, plastics, metals, and more, providing versatility in the choice of products to customise.
  • Cost-Effective for Bulk Orders: Screen printing becomes more cost-effective with larger quantities, making it a preferred choice for bulk production.
  • Precise Detail: The process allows for intricate and detailed designs, ensuring a high level of precision in the final print.
  • Consistent Results: Screen printing provides consistent and uniform results across multiple prints, maintaining quality throughout the production run.
  • Customisation: It offers flexibility in terms of customising designs, making it suitable for personalised and unique creations.
  • High-Quality Finish: The finished product often boasts a professional and high-quality appearance, enhancing the overall aesthetic appeal.
  • Long-Lasting Impressions: Screen printing is known for creating prints that withstand the test of time, maintaining their quality and vibrancy over the long term.
  • Suitable for Various Surfaces: Whether it’s clothing, promotional items, or industrial materials, screen printing adapts well to diverse surfaces, expanding its applicability.

A Quality Finish

Screen-printed garments are prized for their enduring quality, vibrant hues, and adaptability. Notably, the process achieves rich, detailed colours, ideal for intricate designs and small text. The prints exhibit remarkable durability, withstanding wear, washing, and environmental exposure, making them ideal for everyday, sports, or workwear. The smooth, integrated texture contributes to a professional, high-quality finish, enhancing both comfort and aesthetic appeal. In essence, screen-printed garments are favoured for their vibrant colours, lasting durability, precision, and polished appearance, catering to a diverse range of apparel needs.

Woman wearing a black Advance Printwear t-shirt

Are There Any Disadvantages? 

While custom screen printing offers many benefits, there are some things to consider. One limitation is the complexity and cost associated with multiple colours, as each colour requires a separate screen. Additionally, achieving fine details can be challenging. However, we offer a range of techniques to help you achieve the right finish for your bespoke clothing.

Embroidery presents itself as a suitable alternative, particularly for intricate designs and logos. It adds a textured and upscale feel to garments, enhancing their perceived value. Unlike screen printing, embroidery is not hindered by the number of colours, making it a cost-effective choice for multicoloured designs.

Direct-to-film printing is another option, especially when dealing with highly detailed and colourful graphics. This technique allows for photorealistic prints without the need for multiple screens, making it a more efficient choice for complex designs.

Vinyl printing, on the other hand, provides a versatile solution for customisation on various surfaces. It’s particularly advantageous for small batch orders or individual items, offering a quick turnaround and precise detailing.

Trust Advance Printwear

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Effective Communication

We prioritise open communication, engaging with you to grasp your requirements and providing recommendations for optimal solutions.

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Innovative Design Concepts

Our commitment extends beyond assisting in print design; we also present visual representations of the final product before printing, facilitating last-minute adjustments if needed.

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Cutting-Edge Technology

Utilising advanced tools and state-of-the-art t-shirt printing machines, we employ modern technology to ensure exceptional outcomes.

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Efficient Delivery Solutions

Your orders are promptly printed, packed, and made ready for either collection or delivery to any location nationwide. Typically, projects are completed within 7 days, but for urgent needs, we offer a 24-hour express service.

What our clients say

We have received the garments and are really happy with them. Thanks again for the quick turn around of these.

Natasha Grogan
Ocado.com

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FAQ

Is screen printing environmentally friendly and ethical?

Screen printing can be environmentally friendly when using water-based inks and implementing sustainable practices. Ethical considerations may involve fair labour practices in the production process. 

How long does it take to screen print a T-shirt, and do screen-printed T-shirts have a lasting quality?

The time to screen print a T-shirt varies based on factors such as design complexity and order size. Screen-printed T-shirts generally offer lasting quality, especially when proper care instructions are followed.

When comparing T-shirt printing methods, is screen printing the best?

Screen printing is a popular and versatile method, offering durability and vibrant colours. However, the “best” method depends on specific requirements such as design complexity, fabric type, and budget.

What is the minimum order quantity for screen-printed T-shirts?

Minimum order quantities for screen-printed T-shirts can vary among printing businesses. It is advisable to check with individual providers, but smaller quantities may incur higher costs per unit.

What is the cost of screen printing hoodies, and is it possible to have a design in multiple sizes within an order?

Costs for screen printing hoodies depend on factors like hoodie type, design complexity, and order size. Most providers allow designs in multiple sizes within an order, but pricing structures may differ.

How does the process of screen printing work, and where can I find more information about it?

The screen printing process involves creating a stencil on a mesh screen and applying ink through it onto the substrate. For detailed information, reputable screen printing associations, online tutorials, and supplier websites are valuable resources.

Are most T-shirts screen printed, and what types of inks are commonly used in screen printing?

A significant portion of T-shirts is screen printed due to its popularity. Common inks include plastisol, water-based, and discharge inks, each with its own characteristics.

Is screen printing an inexpensive method?

Screen printing can be cost-effective, especially for larger quantities, but costs vary based on factors like colours in the design and the intricacy of the print.

How can I create my own screen print?

Creating your own screen print involves designing the artwork, preparing a screen with the stencil, and then applying ink through it onto the chosen material. It can be quite a skill to master, so why not contact our experienced team to speed up your process?

What is the cost associated with making a screen print screen?

The cost of making a screen print screen includes materials like the mesh screen, frame, and emulsion. Prices can vary, and it’s recommended to consult with suppliers for specific cost details.

Is there a lucrative opportunity for making money in the screen printing business?

The screen printing business can be lucrative with the right market, quality service, and effective marketing. Identifying niche markets and offering unique services can contribute to success.